Planned & Scheduled Downtime Management Guide

In the context of minimizing planned downtime for preventative maintenance, spare parts, inexperienced/unskilled technicians, and aging assets are the 3 most common bottlenecks you need to schedule around.

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Stock Spare Parts to Minimize Unplanned Downtime ...

Stocking spare parts can be expensive, but still not as expensive as unplanned downtime. Still, some component failures are more common than others, and thus, easier to predict. We asked the Michelli Weighing & Measurement team to recommend the top 3 spare parts businesses should keep in stock to prepare for emergencies based on the most common ...

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Uptime Kits with crucial spare parts to reduce downtime ...

Contiweb can supply a free-of-charge analysis of critical parts at your facility. This enables you to quickly review your stock positions on-site. We can put together a tailor-made Uptime Kit with spare parts suited specifically to your machines and your budget, considering your current stocks to minimize costs.

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Spare Part Solutions Inc. - Enkel™ Replacement Parts and ...

Spare Part Solutions, Inc. 3374 Precision Drive Rockford, IL 61109 Phone: (888) 675-2772 Phone (local): (815) 637-1490 Fax: (815) 637-1496

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Spare Parts Inventory Control Prevents Downtime - GP MaTe

However, well managed spare parts equals considerable savings for your company. You save by not stocking unnecessary parts and setting accurate stocking levels and replenishment actions. Additionally, you ensure the proper spare parts are on hand and available, reducing the risk of production downtime.

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Reduce Downtime, Increase Profit and Customer Satisfaction ...

When it comes to industrial ovens, having replacement parts on hand can significantly reduce your downtime and minimize the damage to your business. Maintaining an adequate supply of replacement parts for your industrial oven is an investment in your future business. The solution is not just about having replacement parts on hand though.

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Alconza supplies spare parts and critical components to ...

Lifecycle support Spare Parts. Alconza recommends critical spare parts to be delivered with the project and/or once completed the commissioning. The aim is to avoid downtimes and related costs both during the commissioning process and in operation.

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Effective spare parts management and services is crucial ...

A spare parts inventory level below the right level means otherwise-avoidable instances of downtime become regular drags on productivity and revenue. An effective spare parts management and planning system allows businesses to reduce their inventory – freeing up capital – while still maintaining high levels of service and accessibility.

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3D Printed Replacement Parts - MRO MagazineMRO Magazine

When a machine goes down for hours, it pays to calculate the cost of downtime. "Reliability engineers can now look at whether they can print the spare…They can look at the failing parts of equipment and decide whether they should replace it.

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What is Spare Parts Management? | g3p consulting

Spare parts management It is a form of Risk Control; its purpose is to control the risk to business operations caused by equipment downtime by ensuring the availability of spares at optimum cost. Spare Parts Management best practices

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Lack of spare parts and costly downtime led to a ...

Lack of spare parts and costly downtime led to a technology partnership with DEIF. A year ago, the Brazilian behemoth and wind OEM WEG decided to look for a new supplier of pitch system, and at the same time, WEG wanted to find a long-term technology partner, that could help them future-proof its …

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Predictive maintenance and the smart factory

Spare-parts management presents a similar challenge that can feel like a constant balancing act. With limited budgets, maintenance professionals must evaluate which parts they'll need and when to procure them. If the spare is not on hand or on order when it's needed, the downtime of an asset can be anywhere from days

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Spare parts | Grundfos

Grundfos spare parts are high-quality components that enable you to optimise system performance and minimise downtime due to unforeseen breakdowns. Grundfos pump parts can be delivered as single parts or in bulk depending on your needs.

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Parts | Douglas Machine Inc.

Order as you need parts with our Replacement Parts program, including PartsDirect™ and availability of pre-assembled and pre-programmed parts. Or, check out our Proactive Parts Kits that offer you the ability to keep the most common wear parts in stock at your facility via pre-designed kits to reduce downtime when issues arise.

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Classification methodology for spare parts management ...

reducing unplanned downtime in production (Dekker, 1996). With maintenance planning, maintenance costs are more easily controlled and ... spare parts represents a large amount of capital tied up ...

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5 Steps to Spare Parts Management | Performance Solutions ...

A Spare Parts Management System sensitizes associates to the cost of parts as they are involved in the replenishment interface. This leads to positive behavioral changes such as removing new parts that didn't solve the breakdown and the rebuilding of parts rather than replacing full parts.

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The Skies the Limit for MRO Spares - Reliable Plant

MRO spares can represent up to 20 percent of total enterprise spending and account for more than half of all indirect purchasing transactions. Many organizations limit the impact of equipment downtime by storing critical spares onsite, but which parts should be held and what are the costs associated with holding them onsite?

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7 Things to Consider for Successful Spare Parts Management ...

Having proper spares on hand for the start-up/commissioning of new equipment is extremely important. If a part is found to be defective, you can mitigate downtime by having spares available for replacement right away. Tip: Work with your operations department to ensure that your budget includes funds for spare parts. Equipment vendors can also ...

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7 Ways To Reduce Downtime and Order Spare Parts Faster

Trying to reduce downtime and order spare parts faster, while keeping operations running smoothly, should not be a difficult and stressful task for an asset-intensive organization. Unfortunately, in most businesses, this task is very challenging, especially when separate organizations are dealing with different problems.

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Critical Spare Parts Calculator

Obviously this calculation is important for expensive but critical spare parts. An informed decision requires knowing the cost of downtime, how often the part must be replaced per year, as well as the time it takes to purchase the new part. It is overkill to run through this calculation for …

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5 Causes of Equipment Failure and How to Avoid Them | Fiix

When you use effective inventory control strategies to ensure that you have the right spare parts in supply for the most common maintenance tasks and malfunctions, downtime for routine maintenance and repairs is minimal. In fact, the U.S. Department of Energy estimates that preventive maintenance results in:

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Spare Parts Management – Continuously Improving Manufacturing

the minimisation of machines downtime. Spare parts availability and its prompt accessibility is among the major factors leading to a reduction of the protraction of downtime when a breakdown occurs. Thus, a logical approach to solving the issue of spare parts availability lies in preserving requisite sizes of inventories of spare parts for

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9 Tips for Managing and Optimizing Spare Parts Inventory

After all, poor spare parts control and planning can lead to inefficient inventory storage and a shortage of parts when you need them most, which causes unplanned downtime and unforeseen costs. Therefore, for the overall success of your business, it's in your best interest to invest in optimized spare parts inventory management, starting with ...

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Spare Parts Management - OpExWorks

The downtime for such plant and machinery is prohibitively expensive. It has been observed in many industries that the non-availability of spare parts, as and when required for repairs, contributes to as much as 50% of the total down time. Also, the cost of spare parts is more than 50% of the total maintenance cost in the industry.

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Machine Spare Parts Management | Proven Strategies ...

Understand Your Machine Spare Parts Inventory Weakness. The first step to preventing downtime due to lack of spare parts is to have a clear understanding of any weak links in your inventory chain. To identify your weak links, we start by asking the following questions. Have you ever: Suffered downtime due to a missing part?

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Minimize Downtime with Spare Parts for Your Server ...

Spare parts are necessary to make a quick repair, and they can help you to minimize downtime, save money, and maintain quality when your server goes down. Minimize Downtime In many cases when a production server goes down, the entire office goes down.

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Less Downtime, More Windows| Joseph Machine

Reduce downtime on fenestration fabrication lines with accessible parts and service. The spare parts department probably isn't the first thing you think about when deciding where to purchase fenestration fabrication equipment, but it makes a big difference.

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Maintenance, Repair, and Operations (MRO) in Asset ...

6.3% Unscheduled downtime due to Lack of Spare Parts . Source: Aberdeen Group, September 2012 . The Best-in-Class outperform their competitors in all five metrics. They also successfully experience lower unscheduled downtime and maintenance costs, achieve greater return on their assets, and over perform their financial metrics.

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The Complete Guide to Predictive Maintenance with Machine ...

Spare parts inventory is cut by 30%; Machinery Mean time between failures is increased by 30%; Uptime is increased by 30% . While these may seem like magical improvements at first glance, remember these are alleged numbers from researchers give; in reality, the percentages are lower, as every case is unique.

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Spare Parts Inventory Optimization & Management | Online ...

MULTI-AWARD-WINNING SPARE PARTS INVENTORY MANAGEMENT TRAINING. Stop wasting money on unnecessary parts purchases. Achieve higher levels of parts availability. Optimize your inventory. Reduce downtime. Minimize excess and obsolete parts. Members at SparePartsKnowHow.com are able to achieve these results and shorten their learning curve with ...

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